Precision machining is a manufacturing technique that uses high-precision tools to produce parts with high precision. It’s often used in industries that require extremely precise components, like aerospace and medical applications. Let us take a closer look at precise machining and manufacturing and machine shops near me.
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Overview of Precise Machining and Manufacturing
Precision machining is a subtractive manufacturing process that removes excess, raw material from a work-piece. The removal process is handled by computer-controlled machine tools.It creates parts and components with extremely intricate or complex geometries.
As a result, precision machining leads to greater reliability and accuracy of component parts. In fact, CNC machined tolerances average that the size of human hair.
Precision machining is important for products in highly regulated industries as the need for flawless precision is critical in them. Often inaccurate parts can prove to be very costly in such industries. But the underlying factor is that precision machining and tight-tolerance parts are expensive.
You should search for the best machine shops near me to find the appropriate partner to improve your business. You can source high quality components, spare parts and more from machine shops closest to you.
What is Precision Machining and Manufacturing?
Precision manufacturing is the process of taking a design and turning it into a workable component. It’s the execution arm of precision engineering, which focuses on designing and developing highly accurate components.
Precision manufacturing uses computer numerical control machines to cut parts to exact specifications. It’s used in many industries, including: aviation, automotive and construction. The various types of precision manufacturing machines used are – CNC milling machines, lathes and grinders.
Need for Precision Machining and Manufacturing
The purpose of using precision machining is to make parts that are difficult to produce by other methods. These components are used in highly-critical industries that face a lot of risk in terms of humans using it or the damage to nature if such components fail. For example in industrial equipment, such as wind turbines and power generation equipment, precision machining components are used extensively. They are the smaller parts that connect the working of the entire system. Hence, error is unaffordable in such industries and precision manufacturing will be critically important.
Similarly, the making of medical devices, such as surgical instruments or manufacturing of consumer goods, such as smartphones and laptops. At the same time, industries such as aviation are dependent on aircraft aluminum alloys, surgical bone drilling devices and custom automotive tools.
Significance of Precision Machining Versus Machining
To understand the advantages of precision machining, it is important to understand the working of machining itself. It is a process that uses machines like lathes, mills, and drill presses to remove material to create parts.
Conversely, precision machining uses computer-controlled machine tools to remove excess material from a work-piece. Precision machining produces parts to a much more exacting standard than baseline CNC machining.
Advantages of Precise Machining and Manufacturing
The use of precision machining and manufacturing helps in overcoming a number of problems that are otherwise routine in other types of manufacturing. The advantages of using this method are:
- Reduction in errors: Automated production process ensures errors due to human negligence is reduced
- Minimal material waste: Precision machining reduces material costs as wasting of material is curtailed significantly.
- More efficiency: Increases production efficiency and reduces labor costs.
- Faster production cycles: It can produce products in weeks, compared to months for injection molding.
- Consistent quality: Precision machining can produce consistent quality products.
- Wide range of materials: Precision machining can use a wide range of materials.
Thus, precision machined products are of very high quality and can differ by less than the breadth of a human hair. Considering the extreme exactness, precision machining and manufacturing is vital to the success of every business.
